Every minute your line is down, something is going bad. ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­    ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏  ͏ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­  
View in browser
A Food Plant Reality Check

PRODUCTS

REWARDS

CONTACT

When the Line Stops, Everything Else Starts Going Wrong

In the food and beverage world, downtime isn't just an inconvenience. It's a cascade.

 

The line stops, the product sits, temperatures climb, and suddenly it's a lot more than a simple maintenance issue. Unlike most industries, F&B plants don't get the luxury of "we'll fix it tomorrow". Tomorrow has a sell-by date.

 

Most unplanned downtime has three common culprits. All preventable. Let's dive into them:

Food & Bev Newsletter - Panel

The Panel Nobody Opened All Year

Control panels in food and beverage environments take a beating. Humidity, temperature swings, washdowns, and the occasional flour cloud all find their way in.

 

The scary part? Everything looks fine from the outside, right up until it isn't.

 

Open the door. Check the filter. Replace what needs replacing. 

Food & Bev Newsletter - VFD
img_126
Shop VFDs 

The VFD Failure Nobody Saw Coming

Variable frequency drives (VFDs) are running your conveyors, pumps, mixers, and fans. Yes, they are tough.

 

The problem is they are often the last thing anyone thinks to check until something smells funny.

 

Overheating, dirty cooling vents, and aging components all lead to a failure you didn't see coming.

 

Food & Bev Newsletter - Sensor

The Sensor That Stopped Sensing

In a food and beverage plant, sensors are everywhere. They detect fill levels, confirm label placement, count bottles, and monitor conveyor flow.

 

They're also getting blasted with washdown chemicals, coated in sugar dust, and bumped by passing product every single day. 

 

 A dirty lens or slightly misaligned sensor won't fail dramatically; it just quietly starts missing things. That means line jams, overfills, and mistakes that are completely avoidable. 

 

Check your sensors before they check out on you.

Blogs Just For Food & Beverage:

  • Spring Maintenance That Prevents Summer Downtime
  • 3 Things Every Food & Beverage OEM Wishes their Suppliers Understood
  • Speed Dating for Motors

  • 5 Common Ways Food Plants Accidentally Kill Automation Equipment
  • Invertek Powers Food & Beverage Production
  • 5 Common Enclosure Mistakes

Need help? We're just a call or click away!

Contact Us

logo_with_circle_720

A proudly independent and women-owned industrial controls distributor since 1984

Marshall Wolf Automation, Inc., 210 Dowdle Ct, Unit 1, Algonquin,  IL 60102 (847) 658-8130

Unsubscribe     Manage Preferences

Facebook
LinkedIn
X