• Connect:

TECO AC Drive Question

Question:

I have  a Teco  JNEV-203-H1 variable frequency drive that I just received. When enabled, it will run up and oscillate between 5-6 hertz. After I disable then re-enable and off we go and will run up to speed.

Answer:

This depends on the motor that is being used. We have seen this before with other vendors motors. Because the drive is defaulted in sensorless vector mode and the algorithms are pre-set for TECO motors, the units sometimes get "confused" by other motors in sensorless vector mode.

You should convert from Sensorless Vector to V/f

1. Set parameter F51 to 1 to access C parameters.  Then Press the function button to get the C menu.

2. Set C14 = 001, and the problem should disappear.

Marshall Wolf Automation can help you with your variable frequency drive applications! 

 

What Is Vector Control?

I started my search by checking out Wikipedia. I then looked up and read a number of things to come up with my very own simplified explanation. Disclaimer: I am in no way an engineer! This topic gets pretty deep, pretty fast. I'll do my best to keep it basic.

Vector control drives basically control 3-phase AC electric motor output by using two variables; voltage magnitude and frequency. We'll go just a little bit deeper to explain that vector control is available as field oriented control (FOC) or sensorless.

Most variable frequency drives used are Volts/Hertz, which means they provide open-loop operation. These drives are unable to retrieve feedback from the process, but can generally do the job for most applications. If these drives are not accurate enough then you want to take a look at vector control.

In general, if your application requires higher levels of accuracy, vector may be the way to go. These high performance AC drives can adjust themselves to sustain the programmed speed, rate, torque, and/or position.

Marshall Wolf Automation is a variably frequency drive powerhouse! We have a large inventory ready to ship, competitive pricing and we are authorized for all the top brands. Did I mention complimentary tech support?

View all of our AC drives now!

Categorizing Products!

We have been spending some time recategorizing our inventory. This sounds simple, however, it is anything but!

It's amazing the number of products that we all use multiple names for. AC drives are called variable frequency drives, inverters, motor speed controllers and many other names.

Stack lights are light towers are tower lights are warning lights.

How does one categorize wire, wire duct, terminal blocks, DIN rail and the many accessories these items use? I've seen 'wiring solutions' as a nice category and I've also seen every product separated out individually.

I consider a heater... a heater. An electric heater. Apparently it's common for some to call an overload relay a heater... who knew?

Servo motors - under motors or in a motion control category? Gearmotors, are they motors or should they have their own category?

How vague can we make switches? Should it include pushbuttons, e-stops and pressure switches? Would you think to look under 'switch' for a pushbutton?

Relays is another crazy one. Should mercury relays be lumped in with solid state relays? What about SmartRelays? I ended up putting those with PLC's (which brings me to the insane category of controllers...).

This concludes my mini-rant regarding product categories... thanks for reading! Your feedback is always appreciated - beckie@wolfautomation.com.

Student Looking For A Variable Frequency Drive Recommendation

Question:

I am a Ph.D. student working in the Department of Mechanical Engineering in the University of British Columbia.

I have a blower with a 230/460 Volts AC, Three Phase (17.4/8.7 Amps), 7.5 hp motor.

I am looking for a variable frequency drive for this blower to change the motor speed and so blower flow rate.

Please provide me with your suggestions for appropriate VFD for described motor that suit my technical requirements.

I look forward to hearing from you soon.

Answer:

Take a look at the AC Tech SM Vector variable frequency drive. Below I have quoted both the 230 and 460 volt input versions as I did not know the input voltage and the motor can run off either.

ESV552N02TXB AC Tech 7.5 HP Nema 1 230 volt input $441.10 or ESV552N04TXB AC Tech 7.5 HP Nema 1 460 volt input $438.90

Marshall Wolf Automation is your authorized AC Tech Lenze distributor for their complete line of high performance AC drives.Whic

 

Energy Efficient VFD from AC Tech

Their most technically advanced inverter drive continues AC Tech Lenze's tradition of innovative compact inverter design.

The performance and flexibility make the SMVector an attractive solution for a broad range of AC Motor applications including:

Food Processing machinery
Packaging machinery
Material handling systems
Conveying Systems
HVAC systems

The SMVector Series can be used with 3-phase AC induction motors rated from 1/3 HP up to 30HP (0.25 - 22 kW) on voltages from 120V single-phase to 600 V three-phase.  Programmable digital and analog I/O allow the drive to be configured for many application specific tasks such as multiple preset speeds, electronic braking and motor jogging to name a few.  Like all AC Tech sub-micro drives, the SMVector uses EPM memory technology for fast and efficient programming.

Available in both NEMA 1 and NEMA 4 and 4X verions!  Contact Marshall Wolf Automation today for all of your variable frequency drive needs!

Lenze Servo Motors

Meeting stringent requirements in terms of response, precision and excellent power-to-size ratio, the motor sizes have been carefully graded and offer rated torques from 0.8 to 64 Nm (0.25 to 10.0 kW) and peak torques of up to 191 Nm. As a result, finding the optimum motor for any drive task is easy.

What are detent torques?

Detent torques (reluctance torques, cogging) superimpose themselves on the electromagnetic torque, taking the form of a disturbance variable. This makes it harder for sudden changes in torque to be absorbed, results in increased system deviations when changing setpoints and makes it more difficult to compensate for speed variations. A detent torque of just 3% of the rated motor torque, for example, will reduce the potential control loop gain by 14%. Detent torques are caused by a lack of compatibility between the rotor-mounted permanent magnets and the workings of the stator lamination. In the case of MCS servo motors, which feature single element pole technology, magnetic attraction is optimised thanks to the special pole design. These motors exhibit extremely low detent torques, thereby providing maximum control loop gain for a stable control response, even within the context of high-response applications.

  • – The shafts, which are made from high-strength steel
  • – The vibration-resistant and fully-encapsulated windings
  • – The robust connectors, which can rotate about 270°
  • – The corrosion-resistant (NdFeB) permanent magnets

Generously proportioned bearings with high-temperature-resistant permanent lubrication ensure operational reliability even with a worst case scenario shaft load. The smooth surfaces and high degree of protection (IP54, IP65) make for quick and easy cleaning when required.

Contact Marshall Wolf Automation, your AC Tech Lenze distributor today!

AC Tech Lenze 8400 Inverters

A leading global manufacturer of electrical and mechanical drives, motion control and automation technology, AC Tech Lenze offers the 8400 Inverter Series. The 8400 series features L-Force automation technology for tailored motion control solutions that deliver stable and high dynamic performance in a range of material handling and logistics applications.

The 8400 product family runs the gamut from basic inverter to ‘servo’ inverter. From simple continuous motion applications, like driving a conveyor, to controlling complex synchronized pick-and-place applications, there is an 8400 inverter right-sized for the job.  Matched with high efficiency Lenze motors, gearboxes and brakes, the 8400 series steers the whole drive package.

Most mechanical processes have variable power requirements that depend on external parameters, such as the production volume. A frequency inverter matches the speed and torque with the process requirements. In addition to L-Force control and software, the 8400 series inverters incorporate intelligent features, including memory modules, online diagnostics and optional integrated safety systems.

Marshall Wolf Automation is the place to shop for all of your AC Tech needs. 

Variable Frequency Drives

Variable frequency inverters are used for electronic speed control of AC induction motors. The needs of the market are wide and varied, and AC Tech Lenze offers a broad range of standard products for everything from simple speed control to complex; each with a wide range of functionality, small physical size and exceptional performance.

Their drives are reliable, flexible to apply, easy to commission, and meet the highest standards of quality. AC Tech Lenze provides solutions to fulfill nearly any inverter requirement in the power range between 0.25 and 400 kW.

Standard Enclosure

  • NEMA 1 (IP31)
  • 120V - 600V
  • 0.33 to 60HP ( 0.25 - 45kW)
  • Open-loop Vector, V/Hz

 

SCM and SCL Series

  • 0.33 to 15HP (0.25 to 11kW)
  • IP20
  • 120V - 480V
  • V/Hz

 

MCH Series

  • 200-590V
  • 1.0 to 250 Hp (0.75-185kW)
  • NEMA 1 (IP31), NEMA 4(X) (IP65), NEMA 12 (IP54)
  • V/Hz

 

Contact Marshall Wolf Automation for all of your inverter needs.  With extended hours to serve you better, technical help on staff and friendly customer service representatives, we are here to help you!  800-325-9653

 

AC Tech/Lenze Products

Marshall Wolf Automation, your industrial automation distributor for all things that keep your business running has all of the AC Tech/Lenze products you need. 

The general purpose variable frequency drives in the SCM/SM series (IP 20 and up to 15hp) are ready to use right out of the box - simple to program and easy to install. Available in single or 3 phase input

If you need a general purpose drive with modbus, the SCF/SF series is perfect! The same as our SCM Series - with these added features:Analog outputs of speed and load and modbus communication and optional high output frequency!

How about a NEMA 4X indoor duty vector drive?  The SM Vector drives can handle that.  And for an outside version of that same drive, click here. NEMA 4X rated for indoor or outdoor use and available in standard or filtered input. Now up to 30hp!

We've got you covered in an HVAC-oriented drive as well.  The variable torque MCH series is available in up to 250hp!  We can provide the drive with standard options such as input disconnect and fusing, line reactor, 3-contactor bypass and more enclosed and mounted to the drive in a ready to install package. 

Call us today at 800-325-9653 (WOLF)

 

Tech Question Regarding A Tensioning Application

Question:

I'm doing some engineering work for a small company here in North Carolina.  The project involves making a textile winder which ideally would maintain constant fabric tension while a spool is filled.  Just an FYI, the spool diameter varies from 3.25" diameter to 10.5" diameter.  Desired fabric tension is around 5 lbs and the textile speed is around 3' per minute.

In the past, they've used a small DC gearmotor running at constant speed, along with a mechanical a slipper clutch to take care of the speed differential.  The system works....sort of, but the tension is never really correct because of the varying diameter and the speed is correct only because of the slipper clutch.

I thought that perhaps we could accomplish the same thing with a 3-phase gear motor under VFD control.  We have quite a bit of experience with the ACTech VFD controller and we could control speed using that device's 0-10 Volt signal input along with a sensor to detect how full the spool had become.  However, the AC Tech unit does not offer any control parameters which can limit motor torque.

So after all this preamble, my question is, are there other variable frequency drives which do have motor torque control parameters available?  The power requirements for this winder are quite low, certainly less than 1/10th horsepower so for almost any conceivable 3 phase motor, the torque limitation would have to be down in the range of, say, 10% to 20% of the full load capability of the motor.  Is this feasible or should we stick with the slipper clutch?

I know there are many much more sophisticated winder tension control systems available but almost all of them would be "overkill" for this project.

Answer:

Take a look at the Vector Control Mode on the AC Tech SM Vector series of high performance AC drives. The SMVector does have a parameter that can limit the % torque limit of the motor using P330 or a preset torque set point using P331-333. Keep in mind that these parameters are only active in Vector Torque mode(P300:05). In Vector torque mode the torque is controlled independent of speed. Also, Vector mode does not work correctly if P302/303/304/305/306 are not set according to motor data.