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Machine Safeguarding Solutions from Schmersal

It's easy to think of a manufacturer and instantly think of just one of their products. If you say AC Tech Lenze, I think variable frequency drives. If you say Leuze Electronics, I think sensors. If you say Schmersal, I think safety switches.

Of course, each of these manufacturers has a number of other products they sell.

In this blog I'm going to highlight Schmersal and their complete line of matching safeguarding solutions.

  • Safety switches
  • Speed control
  • Emergency cable-pull switches
  • Non-contact safety sensors
  • Pulse-echo based non-contact safety sensors
  • Hinged safety interlock switches
  • Safety rated limit switches
  • ASi Technology
  • Fail-to-safe safety edges
  • Safety pressure mats
  • Safety light curtains and beams
  • Safety controllers

Marshall Wolf Automation is your authorized industrial automation distributor for the complete line of Schmersal machine safeguarding products. We have in-house engineers to help you find the best products for your application!

Machine Safety - Safety Mats

In my newest blog regarding machine safety devices, I'm going to talk about safety mats.  Where would safety mat systems be used?  For machine safeguarding to successfully reduce hazards in a number of industries in machine point-of-operation, area, and perimeter guarding applications, including:

  • Robotic Welding
  • Laser Welding/Cutting
  • Water Jet Machines
  • Pick and Place Robots
  • Plastics Molding Machines
  • Assembly Machines
  • Automated Material Handling
  • Packaging Machinery
  • Textile Machinery
  • Conveyers
  • Paper Converting Machinery
  • CNC Punches & Tube Benders

Presence-sensing safety mats work like a normal-open switch. When stepped on, the "switch" closes and sends a signal to the controller, which sends a stop signal to the guarded machine controls.  These types of mats also can regognize when a vehicle drives over them. Control units provide intelligence to the system by monitoring the safety mat.  Mats can be secured using a variety of trim and mounting methods that are built for a number of environments, including areas with heavy forklift traffic.

Recora, Larco, and Schmersal are some of the safety mats offered in our product line.  We can help you with many types of safety items, just contact us today: 800-325-9653 

 

Recora Switchmat can stand up to your industrial demands

Recora Presence Detection Mats/Switchmats® series 12, 15 & 30 have been designed for presence sensing applications for stand alone operator detection in smaller areas.

Just place your Recora Switchmat on a smooth surface, connect lead wiring and you're ready!

Depending on how these Switchmats are combined with the machine control wiring, these models can require the operator to step on the Switchmat, or off the Switchmat, before the machine will cycle or operate. Series 12, 15 & 30 are thin (3/8") versatile Switchmats; perfect coverage when actuating bells, alarms, door signals or safety cut-outs.

Recora Series 12 & 30 Switchmats have a corrugated surface with a molded ramp edging. Series 15 has a smooth surface with molded blunt edge.

When HD (dual leads) Series Switchmats are being used for machine protection, the Recora Fail-Safe control (FSC-6) provides fail-safe operation against severed leads, transformer failure or power outage.

Recora is made in the U.S.A.!

We can easily cross all the popular safety mat brands including Rockwell Automation (Allen Bradley) MatGuard, Tapeswitch and Larco.

  • Switchmats are completely molded, not laminated
    • Mats resist dirt, oil, weld splatter and most harsh industrial liquids
    • Series 12, 15 & 30 are active over 95% of their surface areas
  • Mats are designed for low voltage operation
    • Class II N.E.C. circuit operation, 100 watts at 24 volts AC or DC
    • Switch is single pole, single throw, normally open, momentary contact type.
  • Standard sensitivity is 10-15 lbs.
  • 6'-18 gauge 2-conductor lead
  • Switchmats are .375" thick, completely molded
    • Not laminated! This helps prevent fluid entry
  • 2-wire, operator detection mat, non-safety
  • Choose from 12, 15 or 30 series:
    • 12 series is corrugated top, molded ramp edge, standard brown color (optional black or yellow)
    • 15 series is smooth top, molded blunt edge, standard black color (optional brown or yellow)
    • 30 series is corrugated top, molded ramp edge, standard black color (optional brown or yellow)
  • Switch is single pole, single throw, normally open, momentary contact type.
  • Made in the USA!

Marshall Wolf Automation is your industrial supply distributor for RECORA switchmats, contact us on the web at www.wolfautomation.com, or email us at sales@wolfautomation.com, or call us at 847-658-8130.  Get with the Wolf! we can help!

 

RECORA: USA MADE HEAVY DUTY SAFETY MATS

The standard in the safety mat industry, Recora series 14HD industrial safety mats provide effective safety barriers to both workers and vehicles entering hazardous or restricted machine and production areas.  They can be wired to stop robots, machinery, doors, alarms...most any type of mechanical or moving equipment imaginable.   Recora safety mats are used in almost any environment, wherever safety and security are paramount. 

Marshall Wolf Automation, your full-line industrial automation distributor, is an authorized Recora distributor.

Some features of the Recora 14HD series mats:

  • High load bearing capacity (forklifts)
  • High impact resistance
  • Safety Mats are totally molded, not laminated, to help prevent fluid entry
  • By adding Recora's snap-on aluminum connectors and edging, series 14HD can be configured to fit any size area
  • Can be customized for sensitivity, activation, layout design and sized to cover any area to help provide worker protection from restricted or hazardous machine areas

Please visit our website at www.wolfautomation.com and view our huge variety of industrial automation equipment.

Please email your inquiries to sales@wolfautomation.com.

Are You Using Tapeswitch or Zippswitch Safety Mats?

As your authorized Recora Switchmat distributor we can quote a competitive product and get you quick delivery!

Recora manufacturers, design and engineers their full line of standard and custom electrical switchmats and flexible pressure sensitive switches... right in the USA. Even better it's right up the road from us here in Illinois!

If you require presence or absence detection you need to take a look at this line. 

Recora products are popular in machinery safety, auto industry, automated equipment and in personnel/vehicle detection.

Take a look at our full line of Recora products including the popular Switchmat safety mats and Neptune industrial foot switches.

Safety Products

It's National Safety Month - and we want to help you help your customers be and stay safe!  We offer a large array of products to help ensure that goal, along with great customer service and technical support to assist you! 

Take a look at some of what we can help you with:

Schmersal develops and produces a range of about 25,000 different switchgear and control devices. They are one of the largest suppliers of safety switching devices in the world and specialize in the design and manufacture of industrial switches, machine safety products, position sensors and related control accessories: safety switches, safety interlock switches, machine guard safety interlock switches and much more!

As one of the premiere Pepperl + Fuchs distributors, we can help with magnetic door safety switches, intrinsic safety barriers, safety controllers and HMIs for harsh environments.  Did you know that their intrinsically-safe technologies and products are viewed as an industry standard?

Leuze Electronics offers light curtains, perimeter guarding, laser scanners and more.  The case often arises in which Single Light Beam Safety Devices have to be integrated into very tight installation areas. In this instance, Leuze's SLS 318 Light Beam Safety Devices are the preferred choice. Because of their slender cylindrical construction they can be mounted quickly and easily, even in areas where space is restricted. Leuze proudly presents the fastest delivery of made-to-order safety light curtains in North America. Their production facility in New Hudson, MI is highly flexible and understands the meaning of URGENT. Their same day shipment (available on request) of custom length/configuration of safety light curtains “Made in the USA” is unique in the marketplace.

We can also help with safety mats, E-stops, capacitive level sensors, rugged full-sized interlock switches, wireless safety sensors for industrial doors and presence detection mats!

Contact us at 800-325-9653 (WOLF) or email us: sales@wolfautomation.com.  We're happy to help!

 

Industrial Safety Mat Applications

Our industrial safety mats from Recora are designed to protect your personnel and objects from hazardous machine conditions.

Safety mats act as an emergency stop that stops powers to the machine.

Applications where industrial safety mats are popular include presses, conveyor and material handling systems, assembly lines, robots, printing and packaging.

Marshall Wolf Automation is your authorized industrial automation distributor for a full range of safety products including safety mats, safety switches, safety relays, safety palm buttons, safety light curtains and much more.

Search all of our safety products now!

 

Safety Mats Build to Last: Recora Switchmat Series EHD

Recora Switchmat series EHD (Extra Heavy Duty) safety mats have been designed for safety and presence sensing applications for stand alone operator detection in smaller areas.

The Extra Heavy Duty series from Recora is used in applications that require the mats to withstand heavier equipment used in everyday operations.   Just place the Recora Switchmat on a smooth surface, connect lead wiring and you're ready!

Depending on how these Switchmats are combined with the machine control wiring, these models can require the operator to step on the safety mat, or off the safety mat before the machine will cycle or operate. Recora Switchmat Series EHD are thin (3/8") versatile safety mats; perfect coverage when actuating bells, alarms or door signals. Series EHD Switchmats have a corrugated surface; by adding Recora's Snap-On Aluminum Connectors and Edging, Series EHD can be configured to fit any size area needed.

Recora safety mats are completely molded, not laminated - mats resist dirt, oil, weld splatter and most harsh industrial liquids. As with all Recora Switchmats, Series EHD are active over 100% of their surface areas. Mats are designed for low voltage operation, Class II N.E.C. circuit operation, 100 watts at 24 volts AC or DC. Switch is single pole, single throw, normally open, momentary contact type.

  • Available in:
    • Extra heavy duty, 2-wire corrugated top, molded ramp edge
    • Extra heavy duty, 2-wire smooth top, molded blunt edge
    • Extra heavy duty, corrugated top, snap on aluminum trim
      • Safety mat offered with 4-wire dual leads, for fail safe control
      • Sensor mat offered with 2-wire single lead, for presence detection
  • Molded plastisol cover
  • Overall thickness is .375"
  • Shore A hardness 80 +/3
  • Activation pressure is <300 N, typical activation pressures 50 – 60 lbs.
  • Maximum load capacity is 4,500 psi
  • S.P.S.T normally open switch, 24V AC/DC
  • Standard lead length is determined by the Safety Mat model selected, additional cable length is available
  • 16 gauge bottom plate, 16 gauge top plate
  • 65 durometer silicone spacers
  • 18 gauge 2 conductor lead wire, mechanically fixed to the electrode, other cables available. (Quick disconnects.)
  • Standard colors are yellow or black
  • High load bearing capacity (forklifts)
  • High impact resistance
  • Switchmats are totally molded, not laminated, to help prevent fluid entry

When looking for Safety Mats, Marshall Wolf Automation, is your safety mat headquarters!  Contact us at sales@wolfautomation.com or 847-658-8130 and ask for inside sales. 

We Are Now Your Source For The Entire Line of Recora!

Marshall Wolf Automation is excited to announce that we are now your authorized Recora distributor!

A few highlight about the product line include:

  • Made in the USA - right in Batavia, IL
  • Popular Recora Switchmats are completely molded to prevent fluid entry (not laminated!)
  • Recora Neptune NF-2 Foot Switches are ideal for actuating machinery, doors and alarms with the touch of a foot
  • Recora Sensi-Switch is the solution when you need flexible, reliable sensing in a harsh, hazardous work environment
  • Recora specializes in customization on any of their products
  • Recora N series is an automatic vehicle detector for commercial and industrial use. You'll love this for car washing applications!

Marshall Wolf Automation is your industrial automation distributor for anything you need in presence detection including safety mats, vehicle detection sensors, safety switches, foot switches and more.

Search all of our Recora products now!

 

ASO Safety Solutions & Euchner USA

ASO Safety Solutions (now available in the U.S. through Euchner sales channels) develops and manufacturers safety contact elements.

industrial safety matThese contact elements include:industrial safety mat
Safety contact edges
Safety contact mats
Safety contact bumpers
Safety controls

The ASO Safety Solutions products are used in a wide range of industries and applications.

Popular applications for these safety contact products include:
  • Door safeguards for trains and buses
  • Safety at crushing or shearing points for automatic doors and gates
  • Protecting workers in industrial factories
  • Protection of service personnel from equipment

Marshall Wolf Automation is a long-time authorized industrial automation distributor for the complete Euchner line and we are happy to announce we can also offer you the ASO Safety Solutions products!


Learn more about ASO Safety Solutions now!