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Lenze AC Tech and Automotive Application: Gear Testing Machine

Marshall Wolf Automation, your full-line industrial automation distributor, is your source for Lenze AC Tech products.

Following is an application featured on the Lenze AC Tech website.  The customer was an engine starter gear manufacturer and the application was a gear testing machine.  The product used was a PositionServo Drive.

Twin PositionServos Gear Up Engine Starters

A manufacturer of gears for automotive engine starters recently incorporated two Lenze-AC Tech PositionServo drives into it’s test process. Test engineers chose the PositionServo for two distinct features: its integrated motion control for direct connection to an upline PLC and its intuitive interface for easy operator control. Two seemingly dissimilar features of a servo drive but a true benefit of the PositionServo  drive.

The two PositionServo drives provide precise motion and torque control required on the threaded spindles, an integral part of the machine that tests the gears of the automotive engine starters. The two drives start simultaneously yet run independently, rotating the spindles to a set revolution limit while also monitoring the torque on the spindles. If the torque reaches a preset maximum value set by the EPH-H315 HMI, then the operator receives a fault message indicating sub-par threads.

The main system PLC is informed of the test failure in addition to the HMI. After acknowledgement by the PLC, both PositionServo drives revert to unscrewing mode and return the spindles to home position. The test cycle is fully automatic, however with the inclusion of the HMI, the operator is able to cycle each drive in manual mode if the need arises. Additionally, the fault diagnostics and status functions of each PositionServo are displayed on the HMI in real-time.

Please visit our user-friendly website at www.wolfautomation.com.  We have a huge product selection of industrial automation equipment.

Please send any inquiries to sales@wolfautomation.com.

 

 

 

Panel Interface Connectors decrease risk, allow PLC or PAC access without opening the control panel

The industrial control panel, containing network equipment and programmable automation controllers, is central to operations. Having access to these controls on a routine basis is required for production management and manufacturing execution system (MES). However, accessing this equipment requires precautions necessary for safety and regulatory compliance.

One of the issues with control panel access is the risk of arc flash. Arc flash occurs when there is a release of energy caused by an electric arc. This arc flash creates a blast that, within a few milliseconds, reaches several thousand degrees Celsius and in turn causes severe burns and often death.

OSHA, in hand with NFPA 70E standards, requires anyone opening control cabinets to have training and wear protective gear. The requirements also include planning and assessment of hazard potential as well as area marking to include protective boundaries and warning labels. Needless to say, these efforts add up to a lot of time and money.

An alternative involves the use of a pass-through to access the automation controllers. Panel interface connectors (PICs) or access ports enable a user to test and maintain equipment without opening the panel. This arc mitigation solution alleviates the need for personal protection equipment (PPE) and the need for a trained electrician to de-energize the system.

Panel interface connectors mount to the outside of the control panel. A typical PIC will contain a power supply (single, duplex, GFCI) and one or more connectors commonly used for programmable devices. These connectors include D-Sub, RJ45/Ethernet, USB, DeviceNet, and others. Often there will be a 3-amp reset as well.

While there are situations when a system needs to be shut down for full access, using a PIC saves time and money and allows for testing and maintenance in an energized state. Making adjustments to equipment and network systems and having the ability to monitor changes in short order is a huge time savings.

Delta Low Cost Widescreen Color HMI!

 

High color and wide screen display in a low cost package! The Delta DOP-B series of industrial operator interface touchscreens is available in 5.6", 7" and 10.1" displays with multiple colors.

Users can design more screen elements and create a more colorful display. Delta provides a Standard type (DOP-B10S615) and an Ethernet type (DOP-B10E615) for different applications.

Major applications include: A wide range of industrial monitoring systems, such as HVAC, Printing Machine, Exposure Machine and Product Line Monitoring Equipment.

Marshall Wolf Automation carries a full offering of industrial operator interface touch panels from all the top manufacturers! View all of our HMI/OIT's now!

Call Marshall Wolf Automation at 847-658-8130 or on the web at www.wolfautomation.com

Innovative CML 700 from Leuze!

The new benchmark in speed!

The innovative, new CML 700 family from Leuze is engineered with capabilities and performance far exceeding standard measuring light curtain products. Features like rear-side connection option, 2-line OLED display, and screaming fast 10µs per beam response time put the CML 700 in a class by itself. The rear side connection option reduces the measurement dead zone to an industry best 23mm when connecting segments together.

Combine this with the fast response time and gapless object tracking on conveyor systems is now possible.

The CML 700 is available with beam spacing of 5/10/20/40mm, measurement field lengths up to 3 meters, and operating ranges up to 6 meters. Beam analysis can be parallel, diagonal, or cross-beam. Available interfaces include analog, IO-Link , CANopen and Profibus.  Set up and operational control has never been easier, with the large and easy-to-read OLED display directly on the device. This 2 line display provides feedback on device alignment, configuration (including blanking zones), and device status.

A completely new generation of light curtains is now here; with all these groundbreaking functions and advantages included in the new CML 720 device.  Check out all of our light curtain products here!  Contact us at sales@wolfautomation.com to find out more about this innovative product from Leuze Electronics!

Text Panels from Delta Electronics

Delta text panels are monochrome text and graphical panels where people and machines work together. Though it is not as colorful as a graphical interface, it still can convert many program codes into text and graphical display and show on the text panel.

Delta Text Panels are known for their simple operation and control function. The whole series support various communication protocols. It has the advantages of light weight, cost-effective price and good flexibility in use, which can help the user to quickly control the system and improve working efficiency.

Delta Text Panel is only one of a multitude of industrial automation products from Delta available from Marshall Wolf Automation, your industrial automation distributor.

Delta's TP series product lines include :
TP02 Series
TP04G-AS1/TP04G-AS2 Series
TP04G-AL-C/TP04G-AL2 Series
TP04G-BL-C
TP05 / TP08 Series
     
 
 
 
   

Please visit our website at www.wolfautomation.com and view a sampling of our huge product selection.

Please email any inquiries to sales@wolfautomation.com.

SSW-05 Soft Starter from WEG

WEG soft starters are fitted with micro processors. They are high-tech and were designed to ensure the highest performance during starts and stops of induction motors.  Soft-Starters are electronic starters designed to accelerate, deccelerate and protect three-phase induction motors, controlling the voltage applied on the motor.  The SSW-05 Plus Micro Soft-Starters, with DSP control (Digital Signal Processor) have been designed to supply an excellent performance during starting and stopping electric motors with excellent cost / benefit ratio. 

The Operator Interface allows easy parameter setting, simply fying the start-up and operation activities.  The SSW-05 Plus Micro Soft-Starters are compact, optimizating the space in electrical panels and already incorporates all protections for the driven motor.  Some possible applications for this soft-start are: Bladed Vaccum Pumps, Centrifugal Pumps, Crusher (Unloaded Starts), Screw Compressors (Relief Start), Mixers, Cellulose Refiners, Axial Fans (Low Inercia and Low Load).  Great for replacing mechanical contactors!

Marshall Wolf Automation is your authorized industrial automation distributor for the entire line of WEG soft starters, motors and AC drives!  We have technical help in-house to assist you with your application questions, all us today at 800-625-9653 (WOLF)

 

Servo systems from Delta

This series from Delta is  digital servo system with standard functions. It provides built-in Position / Speed / Torque control modes and supports pulse command input and analog signal control. Parameters editing and operation is done via an optional handheld digital keypad. The gain tuning function allows easy operation and the internal memory blocks shorten the parameters upload and download time. The B series is a cost-effective and satisfactory servo system that fills the most basic and functional requirements of industrial automation field. 

Delta offers many motion control products and Marshall Wolf Automation is the place to shop, espcially during our March Madness Sale!  Simply enter "March Madness" into the comment box on your online order and we'll deduct 10% from any Delta item in your shopping cart!

•A wide power range: from 100W to 1.5kW, 1-phase or 3-phase; 2kW, 3-phase
•Input power supply: AC 200V ~ 230V
•Available motor capacity: from 100W to 2kW
•Built-in Position / Speed / Torque control modes
•Pulse commands and analog voltage signals are accessed via input / output interface - CN1.
•D-sub connector is provided for no troublesome wiring and connection.
•Convenient handheld digital keypad is helpful for parameters editing and operation.

•Internal memory blocks stored in the handheld digital keypad allows the users to read and write the parameters of the servo drive.

•Easy gain tuning is done via the handheld digital keypad or using Delta's free Windows® based software where the user can store, teach, and monitor the operation of the servo system.

•Modbus communication protocol is supported as standard.

Save money on Delta PLCs

Programmable logic controllers (PLC) are a  control system using electronic operations. Its easy storing procedures, handy extending principles, functions of sequential/position control, timed counting and input/output control are widely applied to the field of industrial automation control.

DVP Series Programmable Logic Controllers Delta's DVP series programmable logic controllers offer high-speed, stable and highly reliable applications in all kinds of industrial automation machines. In addition to fast logic operation, bountiful instructions and multiple function cards, the cost-effective DVP-PLC also supports various communication protocols, connecting Delta's AC motor drive, servo, human machine interface and temperature controller through the industrial network in to a complete “Delta Solution” for all users.

And now, Marshall Wolf Automation - your authorized industrial automation distributor - is saving you money on Delta PLCs as well as all Delta products during our March Madness sale!  Simply enter "March Madness" into the comment box into any web order with a Delta product on it and you will automatically save 10% on that item. 

With expanded hours to serve you better (7:30am until 6:00pm Central Standard time), technical support on staff; knowledgable sales staff and friendly customer service reps - what are you waiting for?  Call us today at 800-325-9653 (WOLF) or just place your order online at www.wolfautomation.com

Idec HS1E Series Discontinued... We Have The Replacement!

Idec recently announced that, effective immediately, they are discontinuing the HS1E series of safety interlock switches.

No need to worry though, the recommended replacement is the Idec HS1L series!

The IDEC HS1L series has increased locking strength of 3000N and offers six contacts with easy-to-wire termination. HS1L is designed to work in applications with large machines that have heavy doors or gates and all models are equipped with a manual lock-release key and an LED indicator.

The indicator is wired independently which gives you flexibility and the screw terminals are easy to wire. No barriers on the sides of the contact terminal enable wiring from the side, making it easier for crimp-terminal connections as well.

Marshall Wolf Automation is an authorized IDEC distributor for their complete line of safety switches, relays, industrial light towers, industrial DC power supplies, operator interfaces and more.

Come Join the Fun it is : MARCH MADNESS SAVINGS !!! Require a Widescreen Color HMI?

 

High color and wide screen display in a low cost package! The Delta DOP-B series of industrial operator interface touchscreens is available in 5.6", 7" and 10.1" displays with multiple colors. Users can design more screen elements and create a more colorful display.

Applications include: A wide range of industrial monitoring systems, such as HVAC, Printing Machine, Exposure Machine and Product Line Monitoring Equipment.

  • Manufactured by Delta Industrial Automation
  • Low cost industrial operator interface touchscreen
  • Available in 5.6", 7", 8" or 10"
  • ARM9 32-bit CPU
  • 3M Flash Memory
  • 128K / 256K bytes SRAM
  • Provides USB Host for USB flash drive, printer, mouse
  • Supports all of the following:
    • Multimedia sound effect output (E Type).
    • Supports CF memory card (E Type).
    • Supports Ethernet (E Type).
  • USB 1.1 for high-speed screen data download
  • 3 sets of COM ports for multiple communication protocols
  • Supports max. 8 different languages for multilingual screen editing
  • Touch screens comply with IP65 / NEMA4 standards
  • CE & UL approved
  • A very cost effective solution!Call Marshall Wolf Automation todaywe can help! Phone # 847-658-8130, website: www.wolfautomation.com or contact as at sales@wolfautomation.com.