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What Is Vector Control?

I started my search by checking out Wikipedia. I then looked up and read a number of things to come up with my very own simplified explanation. Disclaimer: I am in no way an engineer! This topic gets pretty deep, pretty fast. I'll do my best to keep it basic.

Vector control drives basically control 3-phase AC electric motor output by using two variables; voltage magnitude and frequency. We'll go just a little bit deeper to explain that vector control is available as field oriented control (FOC) or sensorless.

Most variable frequency drives used are Volts/Hertz, which means they provide open-loop operation. These drives are unable to retrieve feedback from the process, but can generally do the job for most applications. If these drives are not accurate enough then you want to take a look at vector control.

In general, if your application requires higher levels of accuracy, vector may be the way to go. These high performance AC drives can adjust themselves to sustain the programmed speed, rate, torque, and/or position.

Marshall Wolf Automation is a variably frequency drive powerhouse! We have a large inventory ready to ship, competitive pricing and we are authorized for all the top brands. Did I mention complimentary tech support?

View all of our AC drives now!

AC Tech Drives Sales Milestone!

Marshall Wolf Automation has reached $1 million dollar in sales for Lenze AC Tech's fiscal year.

Lenze AC Tech is a key product line for Marshall Wolf Automation and we are very excited to announce this milestone

Marshall Wolf Automation is your authorized stocking distributor for AC Tech variable frequency drives. Our inside sales and technical support staff can quickly assist you in finding the best high performance AC drive for your application.

Thank you to all of our customers that helped us reach this goal!

Student Looking For A Variable Frequency Drive Recommendation

Question:

I am a Ph.D. student working in the Department of Mechanical Engineering in the University of British Columbia.

I have a blower with a 230/460 Volts AC, Three Phase (17.4/8.7 Amps), 7.5 hp motor.

I am looking for a variable frequency drive for this blower to change the motor speed and so blower flow rate.

Please provide me with your suggestions for appropriate VFD for described motor that suit my technical requirements.

I look forward to hearing from you soon.

Answer:

Take a look at the AC Tech SM Vector variable frequency drive. Below I have quoted both the 230 and 460 volt input versions as I did not know the input voltage and the motor can run off either.

ESV552N02TXB AC Tech 7.5 HP Nema 1 230 volt input $441.10 or ESV552N04TXB AC Tech 7.5 HP Nema 1 460 volt input $438.90

Marshall Wolf Automation is your authorized AC Tech Lenze distributor for their complete line of high performance AC drives.Whic

 

AC Tech Lenze 8400 Inverters

A leading global manufacturer of electrical and mechanical drives, motion control and automation technology, AC Tech Lenze offers the 8400 Inverter Series. The 8400 series features L-Force automation technology for tailored motion control solutions that deliver stable and high dynamic performance in a range of material handling and logistics applications.

The 8400 product family runs the gamut from basic inverter to ‘servo’ inverter. From simple continuous motion applications, like driving a conveyor, to controlling complex synchronized pick-and-place applications, there is an 8400 inverter right-sized for the job.  Matched with high efficiency Lenze motors, gearboxes and brakes, the 8400 series steers the whole drive package.

Most mechanical processes have variable power requirements that depend on external parameters, such as the production volume. A frequency inverter matches the speed and torque with the process requirements. In addition to L-Force control and software, the 8400 series inverters incorporate intelligent features, including memory modules, online diagnostics and optional integrated safety systems.

Marshall Wolf Automation is the place to shop for all of your AC Tech needs. 

Tech Question Regarding A Tensioning Application

Question:

I'm doing some engineering work for a small company here in North Carolina.  The project involves making a textile winder which ideally would maintain constant fabric tension while a spool is filled.  Just an FYI, the spool diameter varies from 3.25" diameter to 10.5" diameter.  Desired fabric tension is around 5 lbs and the textile speed is around 3' per minute.

In the past, they've used a small DC gearmotor running at constant speed, along with a mechanical a slipper clutch to take care of the speed differential.  The system works....sort of, but the tension is never really correct because of the varying diameter and the speed is correct only because of the slipper clutch.

I thought that perhaps we could accomplish the same thing with a 3-phase gear motor under VFD control.  We have quite a bit of experience with the ACTech VFD controller and we could control speed using that device's 0-10 Volt signal input along with a sensor to detect how full the spool had become.  However, the AC Tech unit does not offer any control parameters which can limit motor torque.

So after all this preamble, my question is, are there other variable frequency drives which do have motor torque control parameters available?  The power requirements for this winder are quite low, certainly less than 1/10th horsepower so for almost any conceivable 3 phase motor, the torque limitation would have to be down in the range of, say, 10% to 20% of the full load capability of the motor.  Is this feasible or should we stick with the slipper clutch?

I know there are many much more sophisticated winder tension control systems available but almost all of them would be "overkill" for this project.

Answer:

Take a look at the Vector Control Mode on the AC Tech SM Vector series of high performance AC drives. The SMVector does have a parameter that can limit the % torque limit of the motor using P330 or a preset torque set point using P331-333. Keep in mind that these parameters are only active in Vector Torque mode(P300:05). In Vector torque mode the torque is controlled independent of speed. Also, Vector mode does not work correctly if P302/303/304/305/306 are not set according to motor data.

 

Do I Need NEMA 4 For This Application?

Question:

Hello, I have a Baldor M3211T motor. It's 3hp, 3 phase ,1725 rpms. I'm looking to put a variable frequency drive on this motor to control the speed of one of my 2" x 72" belt grinders used in my knife making business.

It would need to mount on the grinder frame so it will get quite exposed to grinding dust but not water. Not sure if Nema 4 is absolutely required for this or not.

Also, I would like a potentiometer knob on the drive. Looking to keep it as economical as possible.

Answer:

I cannot find the M3211T on the Baldor site so this may be an older motor. The closest I find is the following:

EM3211T  Baldor 3HP,1760RPM,3PH,60HZ,182T,3630M,OPSB,F1

The fine grinds seem to find themselves into just about anything. I would suggest going to  a Nema 4 variable frequency drive to help protect the drive from your environment. That being said, Nema 4 drives are sealed up and do not offer potentiometers on the face for this reason. Potentiometers are difficult to seal up.

I need to know what your input voltage/phase you have available to power the drive and I need you to verify this is a 3 hp 230 volt three phase input motor and I can give you a few options.

Do you need help on your application? Send it over and we'll get right back to you. Marshall Wolf Automation has a complete offering of high performance AC drives, industrial electric motors and all the automation components you need!

 

TECO Westinghouse EQ7: The newest series of high performance VFD's!

TECO-Westinghouse Motor Company offers an extensive line of variable speed drives and soft starters for your motor control applications. 

The EQ7 is the next generation of variable frequency drives for the market.  TECO-Westingouse also offers VFD rated motors and Marshall Wolf can offer all other complimentary devices to allow you to create you next system.   We also offer a wide variety of motors that are matched with the drives and soft starters including vertical hollow shaft, rolled steel, and NEMA premium efficient NEMA motors.

Marshall Wolf Automation is your authorized TECO Westinghouse distributor for both the TECO AC drives and motors!

  • Manufactured by TECO Westinghouse
  • New from TECO!
  • High performance, full featured drive
    • Constant torque, 1-900hp
    • Variable torque, 1-1000hp
  • Four selectable control modes
    • Volts/Hertz, dynamic torque, sensorless vector, closed loop vector
  • Can control almost all variable speed applications
  • Advanced speed and torque control capabilities
  • Advanced tuning features
  • PID loop control features
  • This drive competes with:
    • Yaskawa F7, G7 series
    • Square D Altivar 71
  • Ideal markets for the TECO EQ7:
    • Large fans and pumps
    • Compressors
    • Wastewater
    • High torque applications
    • Extruders and molding machines

Marshall Wolf Automation is your leading Industrial Automation Distributor for all TECO Westinghouse drives.  The EQ7 is the one to beat, contact us today or visit out website to get your quotation for the EQ7 you need.  We can be reached at 847-658-8130 or on our website at www.wolfautomation.com  Check us out today, we can help!

NEMA 4X AC Drive with Integral DIsconnect. Take A look...

Our most technically advanced inverter drive continues Lenze - AC Tech's tradition of innovative compact inverter design. The performance and flexibility make the SMVector an attractive solution for a broad range of AC Motor applications and with several communications protocols available, networking drives and components into a system solution can be done now or in the future.

The SMVector with Integral Disconnect is available in a rugged NEMA 4X (IP65) indoor enclosure ideal for many industries including food / beverage, waste water, chemical metering and processing, pharmaceuticals and more… The integral disconnect switch offers the ability to isolate the motor for maintenance and servicing. Also – the disconnect switch handle is lockable and is made of red and yellow materials for high visibility.

The power ranges of the SMVector in NEMA 4X with Integral Disconnect include:

  • 120/240V – 1Phase Input, up to 1.5 HP (1.1kW)
  • 200/240V – 1 or 3 Phase Input, up to 3.0 HP (2.2 kW)
  • 200/240V – 3 Phase Input, up to 20 HP (15 kW)
  • 400/480V – 3 Phase Input, up to 30 HP (22 kW)
  • 480/600V – 3 Phase Input, up to 30 HP (22 kW)

The SMVector Series can be used with 3-phase AC induction motors and is available in NEMA 1 (IP31) , NEMA 4X (IP65) ¹ and NEMA 4X (IP65) with an integral disconnect switch. Filtered input versions of the SMV are available in NEMA 4X (IP65) models for compliance with the CE EMC directive.

Programmable digital and analog I/O allow the drive to be configured for many application specific tasks such as multiple preset speeds, electronic braking and motor jogging to name a few. Like all Lenze - AC Tech sub-micro drives, the SMVector uses EPM memory memory technology for fast and efficient programming.

Technical documentation for the SMVector Series Drive, and all AC Tech brand drives, is available in our Technical Library.

¹ type 4X (IP65) enclosures are available for either indoor use, suitable for most indoor industrial environments; or indoor/outdoor use that offers UV protection and has higher impact strength at low temperatures.

A very cost effective solution!Call Marshall Wolf Automation today we can help! Phone # 847-658-8130, website: www.wolfautomation.com or contact us at sales@wolfautomation.com.  

 

Sizing A Variable Frequency Drive

I was hoping to make this into such a simple process that even I could do it... however, it's not quite that simple!

This blog will turn more into a 'here is the information you need to have someone who knows what they are doing size a drive'. That 'someone' could be our in-house tech support team, Scott and Chris!

Before you start looking at which variable frequency drive you want, get this information (hint: most of this information can be found on the motor nameplate!):

  • Horsepower
  • FLA (full load amps)
  • Voltage
  • RPM
  • Service Factor
  • Not required but good to know if the motor is inverter duty rated

There will also be questions asked about your application. Some of the common ones I hear are whether the load is constant torque or variable torque, what the speed range and control method is and if you have any special application requirements for the enclosure.

If you contact us with this information then I promise it will be a simple process, Scott or Chris will be able to recommend the best drive for your application! We stock a large amount of high performance AC drives from all the big names; AC Tech Lenze, Fuji Electric, Hitachi, TECO, Delta and more.

View all of our variable frequency drives now!
Learn more about AC drives here.

Easy to use Variable Frequncy Drive for speed control

I have many customers who call and say they are just looking for a simple, easy to use variable frequency drive for speed control.  The SM series from AC Tech Lenze is one of the first drives I think of for this scenario.

The compact packaging and comprehensive functionality make the SCM an ideal drive solution for use on equipment requiring variable speed, soft starting or reversing operation. The SCM Series can be used with 3-phase AC induction motors rated from 1/3 HP up to 15HP (0.25 - 11 kW) on voltages from 120V single-phase to 480 V three-phase.

These easy to use drives are configured and ready to use right out of the box for most simple applications. By simple reprogramming, the SCM  will perform many application specific tasks such as multiple preset speeds, electronic braking and motor jogging to name a few. Like all AC Tech sub-micro drives, the SCM and drives use the EPM memory technology for fast and efficient programming.

Marshall Wolf Automation is the place to go for all of your high performance AC Drive needs!  Call us today at 800-325-9653 (WOLF).